I sent this thread to BC and received the following reply.
Dear Tom,
Thank you for your inquiry.
I apologize for the delayed response.
This is a busy time of year for us. When I have some downtime, I will take some time and check out the forum in depth.
In the meantime, here are a few answers that you can pass on.
Tru-Oil doesn’t have a shelf life. It can last for 30+ years. Even if it has dried out to solid form, it can be thinned out with mineral spirits.
Adding mineral spirits wont hinder its performance. Anytime it gets thick, you can thin it with mineral spirits.
When opening a new bottle, don’t tear off all the foil. Just poke a small hole into the foil, just enough to pour it out into another container.
When storing the bottle, store it upside down. Tru-Oil will always skim over, but if stored upside down when you go to use it, flip it over and the liquid will be on the top.
Secondly –
The dry time can often vary from piece to piece. It can depend on the type of wood you are working on.
Certain types of wood are extremely oily by nature. Such as - Ebony, Rosewood, Cocobolo.
In fact they are so oily that the drying process proves to be extremely difficult. The Tru-Oil has a hard time penetrating through the natural oils and drying can prove to be very difficult if not impossible. (You can try thinning out the Tru-Oil out with mineral spirits, but that will also increase the dry time.)
Under normal circumstances – low humidity, thin coats, and dry wood Tru-Oil will be dry to the touch in 2-4 hours, but we recommend 12+ hours between coats.
If the wood is oily we recommend that you try to dry the wood out before using the Tru-Oil.
You can try washing it with warm soapy water, followed by numerous alcohol washes.
I have spoken to several consumers about this issue, and the feedback is that you have to be very patient, allow a lot of time and experiment with different things.
One consumer told us that he did find a way to get the Tru-Oil to dry. (Working on Cocobolo)
He washed the stock, followed by a couple of alcohol washes, then he used “ Bulls Eye Shellac thinned out to 100-200%.
He applied the shellac with a paint air brush. After the shellac dried, he was able to get the Tru-Oil to adhere and dry.
Finally, Tru-Oil is no longer offered by LMI due to the CARB regulations. CARB- California Air Resource Board.
Birchwood Casey is no longer able to sell, or ship any of our petroleum based products to the state of California. It has been a great loss for many of our consumers as well as for us as a business..
I hope that helps.
Let me know if you have any additional questions.
Thank you,
~ Sandy
Sandy Ellertson
Customer Service
Birchwood Casey
http://birchwoodcasey.com