OM in Claro Walnut and Spruce top #16

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Kevin Sjostrand
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Joined: Sat Feb 09, 2008 8:06 pm
Location: Visalia, CA

OM in Claro Walnut and Spruce top #16

Post by Kevin Sjostrand »

I am making this OM for my granddaughter who will be 18 next April and beginning college in the fall of 2022.
The Claro Walnut for this guitar I resawed from two book matched billets purchased about 4 years ago from Pine Creek Woods in Oregon. I got 4 guitar sets from these billets.

I had not bent this wood before. The only other walnut guitar I made, a Black Walnut OM back in 2012. That guitar was the last one I hand bent the sides on a pipe. After that I made my Fox style bender heated with light bulbs.

Since then I added a heating blanket and controller about 4 years ago. The first set of sides for this guitar I screwed up on in the bending. Too thick, no moisture, and too hot. So on the second set, I spritzed the sides, wrapped in foil, and kept the heat below 280 degrees and I got two near perfect bends with barely any spring back. No scortching, no cupping. I was very pleased. So I have an extra orphaned back set to be used for something else later on.

Anyway, what I've done this far is bend the sides, make the end and heel blocks and glue them in place. I am trying something new for me on the one. 5 of my guitars are in India and all suffer from the high humidity and heat fluctuations there. The pulling down of the top under the fretboard extension, and the rotating of the bridge.
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So this guitar may also end up in India after college, so I wanted to at least address the top under the fretboard. I am going to do my own version of a bolt down fretboard with a bold support underneath as part of the heel block.

It should not add very much weight but add much more support than just the transverse brace and tongue depressor brace that is traditional for this area of the top. I think I have it figured out, so we will see how it goes.

So the sides are sanded in the radius dish. I made my dish many years ago from MDF and it is two sided. 30' for the tops and 15' for the backs. I also flat sanded the top area from the waist to the heel block so this area will be almost totally flat. I will still use the transverse brace, but no tongue depressor brace.
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Next is to glue in the kerfing, but first I have to make the kerfing. That comes next
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Kevin Sjostrand
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Joined: Sat Feb 09, 2008 8:06 pm
Location: Visalia, CA

Re: OM in Claro Walnut and Spruce top #16

Post by Kevin Sjostrand »

So a few years ago I made my own kerfing with a couple of very simple jigs. I was pretty happy with the way it turned out. I had not made any since, but a few months ago Hibdon Hardwoods was selling kerfing stock; honduras mahogany in 5/16" thick, 3" wide and 32" long pieces. It was really a great price and you can get enough for one guitar from one piece. I think they were like $4 each, maybe $6 but with the cost of kerfing these days, it was a great way to go and it is fun to make if not a little tedious.

So I got enough made for Saturday for two guitars with more to make at a later date.

Here are a few pics of my set up. Rip the pieces into strips. They are 32" long but that is a bit hard to work with the way I'm making them so I cut these in half to 16" each. I use double sided tape to attach a strip the side of a flat a square board. There is a cut in the jig for the blade to ride in and this board also acts as a stop for the kerfing strip that is fed into the blade. There are marks on either side of the blade on that stop board to visually index the strip as it is moved for each successive cut. I think my cuts are 5/16" apart. This is a very simple process which with a little set up and careful cutting can come out near perfect.
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Then I take the kerfed strips to my drum sander. I have a simple jig that a strip sets in which with several passes with create a triangle shape to my kerfing. What I do is take my stack of kerfed strips, and work each on through before I lower the drum for the next pass. This is a bit time consuming, but gives a consistent size and shape to all the pieces, and really doesn't take a lot of time. A 16" length is a bit easier to work with.
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I like to spritz the strips with water and work them carefully to fit the sides, clamp them and let them dry. This helps them to not brake and they fit really well once you glue them in.
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Kevin Sjostrand
Posts: 3712
Joined: Sat Feb 09, 2008 8:06 pm
Location: Visalia, CA

Re: OM in Claro Walnut and Spruce top #16

Post by Kevin Sjostrand »

And finally I got the back plates glued up with a D-45 style back strip.
I think it will look nice with the walnut. They are .120" at this stage, I will take the back down to .100" in the drum sander after cutting out the shape.
20211023_162845_resized.jpg
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rcnewcomb
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Joined: Wed Jul 29, 2015 9:04 pm
Location: San Jose, CA, USA

Re: OM in Claro Walnut and Spruce top #16

Post by rcnewcomb »

I really like walnut instruments. Thanks for the photos and the backstory.
- Randall Newcomb
10 fingers in, 10 fingers out - another good day in the shop
Kevin Sjostrand
Posts: 3712
Joined: Sat Feb 09, 2008 8:06 pm
Location: Visalia, CA

Re: OM in Claro Walnut and Spruce top #16

Post by Kevin Sjostrand »

After about 3 weeks of no activity I got a little bit done.
Center back strip is glued on made of redwood taken from left overs from a redwood top.
I also cut the braces for the back, just need to radius them, then I'll install them. I also started cleaning up and sanding the inside of the rims and kerfing to make it look smooth and pretty.
Still not sure if I'm going to put a spruce or redwood top on this guitar. I think I will glue up the redwood and see how I like it. It will be a 4 piece top from some premium old straight grain redwood I acquired a few years ago. The boards are only 5.75 inches wide so I use 4 pieces. The grain just blends in with the joints and the joints on the one I've done thus far is very strong. So I'll make that decision soon.
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Diane Kauffmds
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Re: OM in Claro Walnut and Spruce top #16

Post by Diane Kauffmds »

Love the contrast Kevin.
Diane Kauffmann
Country Roads Guitars
countryroadsguitars@gmail.com
Kevin Sjostrand
Posts: 3712
Joined: Sat Feb 09, 2008 8:06 pm
Location: Visalia, CA

Re: OM in Claro Walnut and Spruce top #16

Post by Kevin Sjostrand »

As I'm getting closer to retirement (5 days) I'm finding more time already to be in my shop. Just a little progress on the guitar yesterday.
Back braces radius and glued in place. I also sanded to 220 the inside of the rims and have most of the side bracing in. A couple to go. Using small spruce braces CA
for gluing.
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Kevin Sjostrand
Posts: 3712
Joined: Sat Feb 09, 2008 8:06 pm
Location: Visalia, CA

Re: OM in Claro Walnut and Spruce top #16

Post by Kevin Sjostrand »

Making Indian rosewood binding with a maple purfling line from cutoffs from the sides on a previous guitar and a 2 binding strips of maple.
I cut the maple strips down the middle so I have 4 pieces. Using double sided tape I stuck the strips to one of the side pieces of EIR not yet cut up for the binding and ran this through the drum sander to clean up the saw cut edges. The strips were about .100" tall at this point. Then I took these strips and stuck them down again, laid on their sides and ran them through until they were .030" thick.
Bindings were done in a similar fashion.
I glue the purfling to the binding with CA. This works well when bending, no delamination happens.
I just press the purfling and binding together between two wood blocks and wick in the CA doing a spot every 2 inches shooting each one with accelerator. When the whole strip is tacked, I then wick in along the whole length on both sides.
Now they are thicknesses and cleaned up, to .085" thick. Just where I like them. A little work but fun to do and basically free.
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Kevin Sjostrand
Posts: 3712
Joined: Sat Feb 09, 2008 8:06 pm
Location: Visalia, CA

Re: OM in Claro Walnut and Spruce top #16

Post by Kevin Sjostrand »

More pics
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Kevin Sjostrand
Posts: 3712
Joined: Sat Feb 09, 2008 8:06 pm
Location: Visalia, CA

Re: OM in Claro Walnut and Spruce top #16

Post by Kevin Sjostrand »

And more pics
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