Build #3: sitka/black walnut 000

[carld05]

I usually don't cut out the soundhole until after the rosette is set and sanded. That way the hole for the router pin is still there for possible fixes.

[MaineGeezer]

Yeah -- replacing the center point can be difficult. I've never had to do it, of course....

[nkwak]

Yes, I regret routing the sound hole but as you can see in the picture the top is still aligned with the mounting hole for the circle cutter.

[Stray Feathers]

It's possible to use your circle cutter to cut a plug just the right size to sit in the soundhole, so you have a better base for recutting your rings. I know this because I too have had to redo rosette rings, and as Carl says, I've learned to cut the soundhole when I was sure I was happy with the rosette. The smallest cracks can look like the Grand Canyon down the road. It's a challenge to realign the circle cutter perfectly and you may have to rout your ring a touch oversize and add a strip or two of purfling, maybe a single black strip to the inside and/or outside edges. Bruce W.

[nkwak]

Is it really necessary to cut out a plug if I use the work board's pilot hole and can align the top using the jig at the same circumference as the sound hole?

[phavriluk]

It doesn't take long to make a plug and proceed. It does take a long time to right a problem that using the plug avoids. Best way to get something done? Do it right.

[carld05]

I'd recommend it. I'd think even a couple of thousandths off center might visually be discernible .... or not. :,)
Edit: Had another thought. Cut the plug from matching hardwood, fit tight, glue it in, then cut your soundhole slightly smaller the second time for a bound soundhole. I try to make a feature out of my many mistakes.

[nkwak]

Here's how the second attempt turned out. I am okay with it. This is not for sale after all.



BTW, my local shop has some Martin 000s in stock, including a 000-18 Modern Deluxe and several 000-28 1937 spec custom shop in both natural and Stage 1 Ambertone finish - which inexplicably includes finish checking. I went in basically to see how the 24.9" scale felt and since this one will also have the same neck and scale length I have to say I am more excited than ever to see how this one turns out.

[nkwak]

I glued the X brace in the other day.

[Kevin Sjostrand]

Neil
I'd say that looks just great. You did a good job