Chuck73 wrote:How did you cut your binding channels? For me this is THE most nerve wracking step of the process. Guitar looks great btw. I really like the rosette.
I used a revamped KMG binding jig.
The original jig was good, but it needed improvement. The base of the original jig (that rides on the top of the guitar) was made of thin a thin fiber board and was small. It made controlling the laminate router hard, because it was top heavy.
I finally remade the KMG jig. I replaced the thin fiberboard base with a piece of plywood. Although the screws that hold the jig to the router are countersunk, I'll be gluing on a thin veneer of plastic, so that the jig glides across the top of the guitar. I've already put the plastic on the base that rides on the sides of the guitar.
Routing the channels is easy with a jig attached.
Here is the KMG binding jig with the new base:
I had practice cutting and binding when I worked on the project guitar, so at least I was familiar with the procedure; but like you, routing for the bindings was the most nerve racking, along with routing for the inlay. Mistakes made doing either of these two things, are very noticeable and almost impossible to cover up.
Thank you for the compliment. The rosette is actually my biggest disappointment. I'd chosen a beautiful maple rosette, with a raised rosebud relief, that would have looked really good with my choice of headstock inlay. I realized as I started to cut out the channel, that the rosette was entirely too thick for this top. Since it has a raised relief, it's almost impossible to thickness it down as needed. I had this rosette on hand, so I used it instead.