Method for squaring a nut slot against the headplate
Posted: Thu Mar 26, 2015 8:54 pm
I've always strugled with getting the nut slot squared and perpendicular to the fretboard (the portion of the headplate against the nut that needs to be cut straight across and perpendicular to the fretboard). Normally I measure the angle, cut a peice of wood with tha appropriate angle, and use it as a guide for my fretsaw to cut is as straight up and down as I can. I never get it perfect and always have to custimize the backside of the nut slightly to get it to fit well.
After thinking through this, I realized a pretty slick method to do this and thought I would share as it worked quite well! I will be using this method going forward!
It involves using a table saw sled to make the cut prior to gluing a fretboard to the neck and before the neck is carved. I have an old panel cutting sled that I use for cutting my tapers into my fretboards. It works great for this task. But an appropriate smaller sled would be super easy to make for this.
Here is my procedure:
1) First adjust the table saw blade height to be even to or just under the sled height.. Then do a test cut on a small board to make sure the saw blade doesn't cut into or just kisses your test board. See below picture #1 below: 2) Place your fretboard on the sled and adjust the neck on the sled against the square miter to where the table slaw blade will barely cut the edge of the top of the angled headplate. (see picture below) Measure/check twice and check again (while the saw is powered off obviously) Then make your cut on the table saw very slow! You don't want tear out. I used some tape on the headplate to prevent this but may not have needed it. Since the sawblade is perpendicular, the cut will be perfectly squared across and perpendicular.. 3) Check your cut and make minor adjustments if needed.. My cut worked perfectly first time.. Easy and fast! No more hand saw and chisels for me on this task.. I hope someone finds this tip useful.. I am sure someone else has done this as it makes a lot of sense. But in my somewhat limited experience, I have not seen it done this way. Thanks,
John Butler
After thinking through this, I realized a pretty slick method to do this and thought I would share as it worked quite well! I will be using this method going forward!
It involves using a table saw sled to make the cut prior to gluing a fretboard to the neck and before the neck is carved. I have an old panel cutting sled that I use for cutting my tapers into my fretboards. It works great for this task. But an appropriate smaller sled would be super easy to make for this.
Here is my procedure:
1) First adjust the table saw blade height to be even to or just under the sled height.. Then do a test cut on a small board to make sure the saw blade doesn't cut into or just kisses your test board. See below picture #1 below: 2) Place your fretboard on the sled and adjust the neck on the sled against the square miter to where the table slaw blade will barely cut the edge of the top of the angled headplate. (see picture below) Measure/check twice and check again (while the saw is powered off obviously) Then make your cut on the table saw very slow! You don't want tear out. I used some tape on the headplate to prevent this but may not have needed it. Since the sawblade is perpendicular, the cut will be perfectly squared across and perpendicular.. 3) Check your cut and make minor adjustments if needed.. My cut worked perfectly first time.. Easy and fast! No more hand saw and chisels for me on this task.. I hope someone finds this tip useful.. I am sure someone else has done this as it makes a lot of sense. But in my somewhat limited experience, I have not seen it done this way. Thanks,
John Butler